TLDR: I designed and 3D printed a caddy for my Lenovo ThinkCentre Tiny M70q to accommodate a 15mm HDD instead of the stock 7-10mm caddy.
I spent way too long designing and redesigning this part before I ever even printed a single version. I consulted the spec sheets for 2.5″ drives, took measurements, approached the design from different angles, and then started over again several times. Sometimes figuring out a design means I have to attack it from different angles. I tried designing it by modeling the entire enclosure, by designing a model of the SATA drive itself first, and by designing a duplicate of the caddy. The caddy that came with my PC has a lot of little fiddly bits and parts that clip onto, over, or into different parts of the case.
Rather than sketching the entire existing or planned part out, I traced different parts of it onto a large sheet of paper and then annotated it with measurements. I don’t think these ended up helping that much in the final designs, but they did help me have a better sense of how things fit together.
After many iterations, I decided to design the part based on the rough external dimensions of the existing caddy and scrapping all of the fiddly and clip-on parts. The design includes a void where a bolt screws into a metal bracket to help constrain things in place. I’ve printed the entire caddy three times and parts of it twice more in PLA. While I pride myself on being able to take measurements, design a part, and obtain a successful print in one go … some projects require a bit more trial and error. Some of my measurements were off and I’d made a few incorrect assumptions in my initial design approaches, but I’m really happy with the result.
I am very happy with the fit of the final part. With screws holding the drive in place, everything stays very snug, and the part wedges precisely into place. All of the prototypes and the version I fit into the PC are all printed in black PLA, but I’m printing another version in orange PETG since it’s glass point temperature is so much higher than standard PLA and I don’t want the hard drive caddy softening up inside the case. I don’t anticipate anyone other than me will ever open this case up, but if they ever do they’ll get to enjoy the Iron Man arc reactor inspired motif to the hard drive frame.
Despite owning this printer and spool of PETG for nearly 5 years, this is my first time printing with this material. Although it’s been in it’s vacuum sealed pouch all this time, the initial printing looks slightly stringy. I’m hoping it ends up as clean and dimensionally accurate as the PLA prototypes.
Now that this is out of the way, I think the next project is getting the little voice robot to work.
Project Jarvis




