Building a Cardboard Cutter Table With Cardboard

I hadn’t heard of a cardboard table saw before seeing the Chomp Saw at Maker Faire and Kickstarter several years ago. 1  During their run on Shark Tank they disclosed it took $73.81 to make each one.2

When I originally saw the ChompSaw, I had no idea how the thing worked and assumed it was some kind of custom made invention.  It wasn’t until much later I learned it was basically a drill + a sheet metal nibbler + plastic box.  A maker named Alejandro Leguizamo entered something called the “Builder Box” for the Rocklin Maker Faire in 2025.  The description was “Experience the Builder Box! The Builder Box is a power drill accessory which cuts various materials, like cardboard, fabric, and plastic, in a safe manner, perfect for young makers. Test prototypes, share your thoughts, and be part of its evolution.” but I wasn’t sure what it was or how it worked since the only picture was a kind of a logo.  I reached out to the maker and it turned out that he couldn’t make it to the event that year, but he explained the project was, as suggested above, a drill + sheet metal nibbler + a box.  Suddenly, the logo made sense!

Builder Box Logo

Once I knew what I was looking at, it instantly became easier to find more resources.  I found piles of nibblers / sheet metal nibblers for sale online for ~$30-40, several pictures and an unlisted video from ChompShop, and two Instructables,3  One of the instructables indicated you could use a foot peddle to act as a variable speed controller for the drill.  While an interesting idea, I’m not certain the additional incremental benefit is worth the complexity.  The ChopmSaw is able to operate at a single speed, so why not this?  While an on/off toggle switch is obviously helpful, I’m not going to go out of my way to add this for my own simple prototype/home use.  The unlisted maintenance video shows the ChompSaw’s disassembly showing a motor, a nibbler end, bits of wire and such, in a plastic housing, with a fan and tray for catching the cardboard bits – exactly as one would expect.

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Before I go on, a word about their work station.  I got to see one of these at Woodland’s Square One makerspace and thought it was fantastic.  It’s cheap, lightweight, sturdy, and attractive.  I’m not sure where someone would get the cardboard for these tables, but ChompShop has a guide on building the workstation and an accompanying video.  While I would love to have the plans to be able to make one, it’s child sized, would need to be scaled for adult use, and at that point, I really might as well design my own.

I’m reminded of a a guy who invented a simple and attractive business card that turned into a cell phone stand.  He went on to create a cardboard furniture / homegoods design studio called “Out of the Box.”4  Like many other people, we accumulate a lot of cardboard.  It sure would be great to have plans to draw out designs on cardboard, chop them up with a drill + nibbler, and then fold into furniture.

My understanding of the Gingery lathe is that as you build the device, the portions you’ve built help you build the next pieces.  How cool would it be to pick up a nibbler and cheap drill, slap them together, start slicing up parts to make simple mount, then use that to keep building up into a workstation, then desk, then cardboard workshop?

In any case, given the entire project could be basically put together with:

  • Cheap drill (Harbor Freight has some for less than $20)
  • Nibbler attachment ($30-$40 at the hardware store or online)
  • 3D printed part to clamp drill in place
  • Box of some kind
  • Zip ties to hold drill and clamp in place and hold the drill trigger down or at a certain speed
  • Extension cord or power strip to turn the drill on and off

Now, I could put my regular corded drill into this, but for an extra $20 I could also have a small dedicated cardboard cutting worktable which seems like a fair investment to me.

Making a Makerspace
  1. Tool Recommendations for Making a Makerspace
  2. Makerspace: Just a few more things for the shopping list
  3. Building a Cardboard Cutter Table With Cardboard
  1. Unfortunately, the Maker Faire website regularly wipes out maker entry pages, so I can’t easily link back to the 2023 entry as I would much prefer. []
  2. It’s unclear whether this is the per unit cost from their Chinese factories, to just build a unit, or actual landed cost.  I’m guessing landed from their manufacturer. []
  3. Those instructables posted about 9 years ago and 3 years ago, respectively. []
  4. Though, possibly renamed to Creative Cardboard Company now? []
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