A bargain

The cheapest commercially available 3d printer on the market is the Dimension uPrint Personal 3D Printer, clocking in at $14,900.  The media cartridges run $250 – and consist of coiled ABS in a plastic box.  I can’t tell from their website how much plastic is in each cartridge, so I don’t know how cost effective it is.  I’m not positive exactly how their cartridges operate – but I would not be surprised if they were tamper resistant, not able to be refilled, and contained special chips which authenticated them as being untampered and coming direct from the manufacturer.

Am I jaded by inkjets?  Probably.  I’m tired of buying printers with 1/3 full cartridges and expensive refills.  The warranties are so much worse:

“Expensive manufacturer refills only!  Only use paper made from unicorn tears and the hopes and dreams of orphans!  Only power your machine with live baby seals.  Using reasonably priced alternative supplies, making disparaging remarks, failure to properly maintain your machine, or printing will destroy your machine and void your warranty.”

My MakerBot came with more plastic than I can print in two years runs just barely over $1,000 with shipping.  If something were to happen to MakerBot Industries, I can always find new filament elsewhere, adapt my ‘bot to a new source, or even a new material entirely.  Or, I could just toss in a Dremel and have a mini-CNC/drill press.

MakerBot starter kit

A little while ago someone posted on the MakerBot Operators group that they were looking for printed pulleys.  Apparently he had managed to scavenge or hack together everything else.

This got me wondering – what printed parts would someone need to get a MakerBot rolling?  There’s the obvious printed pulleys.  If I had a friend who was putting one together, I’d probably want to give them a spare insulator retainer ring and Z axis pulley.  What else should be in a MakerBot starter/welcome kit?

How MakerBot Industries can help RepRap even more

Some people have suggested MakerBot is somehow stealing thunder from the RepRap project. 1  Here’s a super simple way every MakerBot sold could, in a very small way, help the RepRap project.

Why not put a copy of every Mendel part as an STL on the SD card that comes with the MakerBot?  Actually, why not put Spacexula’s set of Mendel production STL’s?

This is a cheap and fast way to disseminate plans for RepRap files to people who are actually capable of making them.

  1. I totally disagree, but there you go. []

I actually felt sorry for that bastard

Edit: Jeff – Just in case you read this – I do not really think you are a bastard.  I follow your blog and am very appreciative of your in depth posts and analysis on all things MakerBot/RepRap.  The title is more about me feeling like a sucker than a commentary about you.

Jeff posted about totally abandoning his dreams of building a RepRap Mendel.  He said what pushed him over the edge was the constant question, “So, what are you going to build with it?”  Of course, the guy had to post this on 4/1.

I actually felt sad at the thought of him turning his parts into a “melted sculpture of failure.”

I suppose it’s not his fault.  I traded my MakerBot for some magic beans yesterday.

Christmas, Birthday, etc

It’s not that I’m not materialistic or a complete stoic.  It’s just that my interests are so simple, narrow, and specific there just isn’t a whole lot I require out of life.  But for other happy and fortunate life complications1 I’d live in a studio apartment almost completely devoid of furniture except for a futon, small table, one (perhaps two) and book shelf.  Give me a library card and a laptop and I’ll show you a content man.  For example – one of my hobbies is origami.  Which boils down to basically a lot of paper. 2

While this means I’m easily content, it means those family and friends are frustrated at the thought of having to find me a gift. 3  So, for basically the first time ever I’ve put together a wish list with stuff I would love to get (in rough order):

  1. aka family []
  2. A hobby which, hundreds of years ago could only be practiced by those precious few who had access to a luxury such as paper, can now be practiced by anyone in reach of a paper recycling bin. []
  3. 500 sheets of A4 bright white multipurpose paper???  Score! []
  4. Since I have none of the equipment or skills to perform SMT soldering []
  5. Someone mentioned the modular thermistor set ups don’t detect temperatures properly – about 10 degrees too low?! Update:  Rick of MakerGear clarifies this was the result of a ring terminal mounted thermistor.  His modular thermistor kit pictured at the bottom of the this page shows that this kit allows you to make the entire thermistor attachment far more modular by covering it’s terminals in PTFE sleeves and then adding a connector.  This only makes me want this kit more.  Thanks Rick! []
  6. Preferably one with George Plimpton’s face []
  7. That’s a Simpson’s reference, FYI []

Well, there’s your problem

I’ve been fiddling with settings on my MakerBot for the last week or so trying to improve print quality.  Skeinforge setting this, Skeinforge setting that.  Up, down, left, right, set it to pi, increase the print temperature, decrease the raft radius, adjust the feedrate speed.  Unfortunately, all I managed to do was decrease print quality.  Over the last two days I noticed the filament was coming out fairly slowly and today I noticed I kept stripping the filament.

Well, it’s because ABS oozed down the barrel threads and around the nut.  Yay.  Time to break out the blow torch, eh?

In disassembling (mostly) the extruder I found:

  1. Plastic down the threads of the barrel
  2. Plastic that had oozed onto the nut below the barrier
  3. Plastic still stuck inside the barrel itself
  4. A plastic plug inside the PTFE barrier and a slight bulge to the barrier

Plastic on the threads is not a huge deal, but not trial either – it mostly peeled off in spirals.  Plastic on the nut is not a big deal – I pulled that off with some needle nose pliers.  Plastic inside the barrel can be drilled out using my drill bit and rubber band trick.1

Plastic inside the PTFE barrier…  well, now, that’s a different animal.  I’ve succeeded once in rescuing my PTFE barrier from PLA oozing down the threads, but in that case there wasn’t a plastic plug inside the PTFE.  The problem with a plastic plug inside the barrel is that I can’t really drill it out.  If I try to drill it out from the top, I’ll probably still leave a bit of plastic where the barrier meets the barrel.  If I try to drill from up from the bottom, I stand a good chance of ruining the part where the PTFE meets the barrel – creating a small gap where plastic can get stuck.

Thus, I think I will drill out the barrel and slap in a new PTFE barrier.  Since I have this old (ruined?) one lying around, I have sliced off about a 2mm wafer to use as a washer on my next heater assembly. Using a small hacksaw blade did the trick – even if it left me with a relatively uneven slice.

While I’ve been putting off buying additional parts for my MakerBot, I think it’s time to invest in some new bits.  I’m liking the MakerGear modular thermistor kit ($5), MakerGear modular heater core ($15), MakerBot heated build platform ($42), MakerBot SMT Soldering Toolkit ($50), and a hotplate.2

  1. Think of it as a poor man’s precision vise. []
  2. Cue George Plimpton: “And a hotplate!” []

Take two of these and call me in the morning

There’s now both a RepRapMap and a MakerBot Map.  In a very small way the MakerBot Map is slightly more interesting.  Since each MakerBot is numbered and we can check the numbers against the batch numbers, it’s possible to get a rough idea of the growth of this type of RepStrap.

Now, if both maps had each ‘bot labeled with it’s date of first operation (date of birth?) we could watch the viral progression of the project. 1  Or, would it be more interesting to see the date a RepStrap first made a set of RepRap parts?

Either way…  infectious ideas defy innoculation!!!

  1. The NY Times had a really great Outbreak style map that you could push back and forth through time, but I can’t find it right now. []

If wishes were fishes…

…we’d all cast nets.

There certainly seems to be enough people wishing for RepRap/RepStrap parts.  RepRap forums, MakerBot Facebook  page, and various other forums/pages have a lot of posts from people asking for RepRap parts or expressing a desire for the fundage for parts or kits or promising some sort of exchange of goods (at least one offer of “services”) for parts/kits.

I wonder how many people out there want a set of Mendel parts.  I also wonder how many people out there want sets of electronics.  Now I wonder just how many RepStraps there would be in the world today if everyone who wanted one had one…

Enney Meaney

It occurred to me today that a lot of people are using their RepStraps to build Mendel parts.  Then I wondered, “How many Mendels are in operation now, anyhow?”

I would guess a dozen or so – with far more on the way.  What I find interesting is the seemingly large proliferation of Mendels (or, at the very least, blogs about Mendel parts and construction) versus the dissemination of Darwins within the prior year.

If this is the case (and I really have no evidence of this, just my impressions), is it something about the RepRap project that has suddenly taken hold?  Something about the Mendel over the Darwin?  Is it the increased RepRap documentation, more YouTube/Vimeo videos?  Is it the availability of parts on eBay, plastic/resin parts from molds, or something else?  Is it MakerBot?  Thingiverse?  Facebook, Twitter, MakerFaires, or MakerTweetBook?  More mainstream coverage in the media?  Was is health care reform, killer bees, or the loss of the Mars rover?  Is it subliminal messages embedded in the MakerBot website?  Have we been plugged into the Matrix?!?!

I know someone is going to say “a combination of these things” – but really, if you had to pick one thing, what would you say it is? 1

  1. P.S. I’m voting for the killer bees. []