I failed in convincing someone to buy a MakerBot

It was going pretty well, actually.

  • MakerBlock: “Yeah, listen, I’ve got no technical skills – it was basically a bolt together system.”
  • Dude: “Seriously?!  So, what, when you’re ready to print you just send it an STL file?”
  • MB: “Um, well, not quite.  I have to take the STL, make sure it’s printable, convert it to GCode, and then convert it into an S3G file, and for maximum resolution/quality save it to an SD chip which I then put in the ‘bot and then…  Hey, where’d you go?”

The fact that it’s not yet a USB plug-n-play system kinda scared him off. 1  I’m confident we’ll get there some day.  And, even if we don’t, I’m still having a hell of a time.

  1. Well, that and I heavily suggested my ‘bot could violate any of the three laws at any moment… []

It’s not just me!

See!  Spacexula has discovered the hard way she’s a wicked temperamental woman!

Shattered acrylic plastruder…  Yikes!  I printed up one of Zaggo’s Prinstruders – but it appears to be optimized for an early MakerBot Batch 5 with large/small dinos.  If I wanted to use my printstruder I would need to pick up some of the extra parts required and essentially print up a small dino.1  However, I think I’d like to start replacing parts out of my MakerBot with printed parts so that I can keep the originals as backups.  However, I have a feeling a prinstruder out of ABS is going to be much more robust/resilient than the layered acrylic plastruder.  What do I need?

  • 2x 626 ball bearings.
  • 4x M4 bolts, 60mm long
  • 4x M4 nuts (optionally two of them as wingnuts)
  • 1x M6 bolt (30mm long)
  • 1x M6 nut
  • 3x M3 bolts (30mm long)
  • 3x+ M6 washers
  • 3x+M3 washers
  • 4x M4 washers

In addition to these parts, I’ll also need to measure my ‘bot for a small dino equivalent.  Since my extruder barrel is out of commission and the plastruder is just lying on the platform, this is as good a time as any to measure it up.

  1. Shopping list below []

Am I taking this too far?

You guys are going to have to let me know if this whole “Polly/PLA” and “Abby/ABS” thing starts to get creepy.  Ferris Bueller famously once said…  “You can never go too far.”  As far as I know, anyone who’s ever taken Ferris’s advice ended up just fine.

I’m tempted to explain the references, but I don’t want to kill the joke…

Dear Polly – I can’t believe I’m writing to you again…

My friends are telling me to give you another chance.  They say you’re not so bad, that if I just put in the time things will work out.  They say you’re capable of being faithful too…

Maybe there was just too much pressure on our relationship.  Heaven knows we let things get too heated sometimes.

Was I expecting too much from you?  I thought everything would be magic and come out smelling like roses.  Things seemed to work fine at first, but they quickly turned into a big gooey mess.

Polly, I’m so confused.  After all we’ve been through, I get all choked up…  I just don’t know how I can take you back so soon.  And, well, Abby has always been there for me… 1

Truly,

MakerBlock

  1. Well, for the month and half I’ve had my MakerBot… []

An idea for checking the temperature of an extruder at the barrel entry

Several people have suggested that the temperature at the entry of the barrel is very important to printing with PLA.  This makes sense.  If the temperature at the barrel entry is above the melting point for PLA, it can melt right there and ooze down around the threads.

Maybe I should assembly my extruder with just the thermistor on the barrel entry, and heat it until it is just below the melting point of PLA – then check the temperature at the nozzle.

Or, I could get a second thermistor and use it at the top of the barrel while keeping the original thermistor at the nozzle.  I could only use one set at a time (since I don’t know how to hack the electronics/extruder board), but that shouldn’t be an issue.

MakerBot extruder clog experiment

DO NOT USE THIS extruder unclogger setup
DO NOT USE THIS extruder unclogger setup

UPDATE: DO NOT USE TILES!!!  THEY WILL SHATTER!  READ LATEST POST!

The bad news is this is my first clogged extruder.  The good news is I have all the spare parts to whip up a new extruder, no problem.  That means I can experiment with wild abandon!  My backup plan is to slice and dice the PTFE insulator into washers.

Having drilled out most of the plastic clog from the barrel, it’s mostly empty.  The PTFE is in pretty good shape with the threads intact, if a little worse for wear.  My plan to get the remaining plastic out of the nozzle is to put the nozzle/barrel assembly into the large washer upside down and prop it up on some ceramic tiles.

My hope is that by applying a heat source to the nozzle the plastic will just drip/fall out.  The suggestion for using a blow torch to clear out the barrel and nozzle comes from Rick Pollack / MakerGear.  Thanks again Rick!

By the way, wicked Google Sketchup skillz, no?

Leonardo Robot

Leonardo Robot
Leonardo Robot

Freaking cool. This robot was designed by jrombosky by taking the measurements/proportions/ratios from Leonardo DaVinci’s Virtuvian Man. Even if these proportions were all messed up, this would still be super awesome. It’s a little printable robot!!!

Lego Robot Set
Lego Robot Set

It reminds me of a lego set from a few years ago: