Circle packing, Origami, and RepRap

Eric Joisel's "Woman in Dress 2008"

Eric Joisel's "Woman in Dress 2008"

One of my interests outside MakerBot/RepRap is origami, the Japanese art of paper folding.  At it’s inception it was really only a hobby for the rich – the only ones who had access to such a luxury as paper.  Modern technical origami restricts one to only a single sheet of square paper transformed only through folding – no cuts, glue, tape, etc.

A lot of very interesting origami models have been developed over the years by some incredibly talented artists through a combination of experience and trial and error.  These kinds of models have so much personality they almost appear to be real – rather than mere squares of paper.  One of my favorite origami artists of this “genre” is Eric Joisel.  I still find it hard to believe his models, such as the “Woman in Dress 2008,” can really be made of just a single square of paper.

There’s been a movement in the last two decades to bring a more methodical and mathematical approach to design, sometimes with the assistance of a computer.  One of my favorite technical origami artists is Robert Lang).  His models tend to the more realistic, rather than representational (as with Joisel).  His insects, such as the stag beetle, are a prime example.

Lang has used his background in mathematics and origami to develop a giant collapsing/expandable lens – so that it could be transported to outer space and then deployed.  This allows a normal space craft to deploy a much larger lens than would otherwise be possible.

Robert Lang's "Stag Beetle BP, opus 477"

Robert Lang's "Stag Beetle BP, opus 477"

Unlike Josiel’s models which are typically totally unique and irreproducible by anyone (including Josiel!) Lang’s mathematically assisted models are usually carefully documented by diagrams or, increasingly frequently, crease patterns.  A crease pattern is what you would get if you totally unfolded a completed origami model.  Typically only the “major” structural folds are depicted in a crease pattern.

Brian Chan's "Attack of the Kracken"

Brian Chan's "Attack of the Kracken"

An interesting intersection between mathematics and origami is the problem of determining the most efficient manner of placing the most number of equally sized circle within the smallest possible area, called, “circle packing.”  The reason this is important to origami is that the center of each circle can be turned into an appendage.  Lang has developed a computer program that allows the creation of truly arbitrary proportions – any number of points with any kind of ratio of one appendage to another.

Brian Chan's crease pattern for "Attack of the Kraken"

Brian Chan's crease pattern for "Attack of the Kraken"

Even to someone who doesn’t have any experience with origami or the mathematics involved, the appearance of circles in crease patterns can start to make intuitive sense.  One of my all time favorite origami models is the “Attack of the Kraken” by Brian Chan.  (Check out the larger pictures of that model.  The entire thing is just one sheet of paper.  If you look closely you’ll see some of the tentacles are grabbing sailors!)  In addition to a picture of his final model he has also posted a picture of his crease pattern for that model, even labeling which parts of the model are derived from which regions of the sheet of paper.

I was reminded by all of this after reading Nophead’s recent post on circle packing as it relates to the optimal placement of resistors on a heated RepRap bed and reading Cory Doctorow’s Makers in which one of the characters is an avid origami folder.  As with RepRap, origami allows the production of complex models through an additive manipulation (layers with RepRap, folding with origami) of a simple material (plastic versus paper) in a methodical and repeatable process.

If you’re the least bit interested in origami, I’d highly recommend (in this order) Peter Engel’s “Origami from Angelfish to Zen,” a documentary on origami called “Between the Folds,” and Lang’s book “Origami Design Secrets.”  The Angelfish to Zen book is one of my favorite books for background on origami and a very accessible introduction to the hidden geometry  underlying even the most simple models (and real life too!).

A complete-ish RepRap sold

A few days ago I posted about a RepRap Mendel for sale on eBay with all electronics, motors, belts, etc fully assembled1  The auction (for a set sold in Ireland) settled at 760.00 Euros or about $1,017.18 USD.

Frankly, I would have thought it would have sold for more.  Printed parts are still selling in the $300-$450 range, electronics clocking in at $250 or so, bearings at $50, and all the other bits probably costing another $100 for belts, rods, nuts, bolts.  This means just the materials would cost $700 – $800.  Then there’s the delay and extra expense of sourcing all of the parts for yourself.

Interestingly, I had thought the bottom had fallen out of the RepRap printed parts eBay market.  However, a set of printed Mendel parts just sold on eBay for $455 on April 5.  I suspect the difference is that these parts are being generated and sold in the US which makes for an easier and slightly cheaper transaction

  1. To be fair, the seller mentioned it would require some adjustment to start printing. []

How MakerBot Industries can help RepRap even more

Some people have suggested MakerBot is somehow stealing thunder from the RepRap project. 1  Here’s a super simple way every MakerBot sold could, in a very small way, help the RepRap project.

Why not put a copy of every Mendel part as an STL on the SD card that comes with the MakerBot?  Actually, why not put Spacexula’s set of Mendel production STL’s?

This is a cheap and fast way to disseminate plans for RepRap files to people who are actually capable of making them.

  1. I totally disagree, but there you go. []

Have we reached the bottom already?

Having reached the bottom of a market can actually be a very good thing.  It means anyone who wants a set of RepRap parts can have them for as little as the market will bear.  Right now there are lots of options for someone who wants to get involved in building a RepRap/RepStrap.  You can get a MakerBot, RapMan, ShaperCube, Profound Devices, Isaac Mendel, or pick up a large selection of parts on eBay.

As an owner of a MakerBot, I’m far more likely to want to print up my own RepRap parts than buy them.  However, each of Spacexula‘s Mendel print sets would probably take me 2-3 hours of print time plus about 15 minutes of human intervention/monitoring.1  I would of course also print up parts for any friends/family who wanted parts. 2  I’d be willing to do this to create my own Mendel, but the idea of spending three weeks3 , say $30 in plastic4 , and about six broken up over that three weeks fiddling with stuff5 makes me wonder if there’s a better way to make $300.00.

Setting that aside, I wonder where the bottom of the RepRap parts market is heading?  Spacexula has suggested around $250 or so based upon the price for lasercut parts.  I suspect the price of printed parts will always be higher than the price for lasercut or molded parts – because of the time involved.  Lasercut parts can be cranked out as quickly  as a lasercan cut. 6  Molded parts can be churned out as quickly as the poured material can be dried.  Plus, no matter how nice lasercut/molded parts are – you still have a RepStrap, not a true RepRap.  Assuming identical quality, I’m probably always going to be more interested in printed parts over alternatives.

  1. Such as setting up, warming up, untangling plastic, checking, peeling off, etc. []
  2. At this point, this is purely theoretical/hypothetical since none of my family/friends are interested in their own RepRap.  Hmm…  Maybe I should talk about RepRap MORE??? []
  3. A little over one sheet a day []
  4. I haven’t weighed a sheet of Mendel parts, so this is pure conjecture. []
  5. Assuming no extruder clogs, blocks, PTFE bulging, oozing down the threads, and problem free printing… []
  6. How many phasers could a laser slice if a laser could slice phasers? []

I actually felt sorry for that bastard

Edit: Jeff – Just in case you read this – I do not really think you are a bastard.  I follow your blog and am very appreciative of your in depth posts and analysis on all things MakerBot/RepRap.  The title is more about me feeling like a sucker than a commentary about you.

Jeff posted about totally abandoning his dreams of building a RepRap Mendel.  He said what pushed him over the edge was the constant question, “So, what are you going to build with it?”  Of course, the guy had to post this on 4/1.

I actually felt sad at the thought of him turning his parts into a “melted sculpture of failure.”

I suppose it’s not his fault.  I traded my MakerBot for some magic beans yesterday.

Full RepRap for sale

A complete1 Mendel for sale?  That’s incredible!

There has been a truly amazing progression2 in RepRap parts lately.  While I’m not crazy about eBay as a way of selling3 , it’s a very democratic4 way of disseminating RepRap parts.  The first few parts and sets of parts were all printed, then molded, now MOLDS are for sale?!

Yes, the Platonic ideal of RepRap is that a machine makes the components of the next machine.  But, is it not also part of the RepRap ideal that these machines be disseminated as far and as widely as possible?  It’s really great you can use a RepRap to build another – but that doesn’t mean it’s the best/most economical way.

These RepRap mold are advertised to be good for roughly 50 pourings.  It is advertised to create 9 vertexes at once, but they all appear to be 1/2 vertexes.  The posting also suggests it takes 12 vertexes for a full RepRap.  So:

  • 12 vertexes per RepRap / 0.5 vertexes halves = 24 vertex halves required
  • 24 vertex halves required /9 vertex halves per sheet = 2.67 sheet uses per RepRap
  • 50 uses per sheet / 2.67 uses per sheet = 18.75 sets of RepRap vertexes

Admittedly, this is only a set of molds for the frame vertexes, not the entire set of parts.  However, it’s really only a matter of time before a set is up for grabs.

This makes me wonder – is there a different market value to printed parts rather than molded parts?

  1. ish []
  2. transmission?? []
  3. having sold things on eBay myself []
  4. fair? capitalistic? []

Significantly less disgusting than friendship bread

So-called “friendship bread” is a ball of dough you cultivate, add ingredients, split off some of the dough, give away some of the dough, make bread, and keep a little bit around to cultivate for the next batch.  Whoever gets some of the dough then does the same.  I guess the idea is there is some sort of continuity between all these loaves of bread everywhere though (oh dear god forgive me for saying this) time and space.1

Whenever I think about friendship bread I throw up a little bit in my mouth.

What I find far more interesting…  is the idea that someone could have a RepRap where every plastic part came from a different machine.

  1. I don’t profess to be an expert on friendship bread.  I could have some of the finer points wrong. []