The RepRap Prize

A commentator suggested that the RepRap Challenge prize is set up to avoid paying out.  This seems like a silly and vacuous charge to me.  The $20,000 and $80,000 prize payouts have firm award dates of 12/31/2012 and 12/31/2015, respectively.  If someone hasn’t achieved the specific milestones by those dates, by the terms of their declarations (and assuming they are good to their word), they’ll have to award those sums to whoever is closest.

In any case, here’s a summary of the list of the requirements for those interested.

Interim Personal Manufacturing prize of $20,000.00 to be awarded on 12/31/2012:

  1. Print at least three different materials, including one that is usefully electrically conductive.
  2. The ability to print electronic circuit boards.
  3. Print beds1 must be of a material which may be reused with minimal refurbishment for at least 20 print cycles.
  4. Maintain a total materials and parts cost under $200 and that 90% of the volume of the printer parts be printed.2
  5. Demonstrate a build volume of the printer above 300x300x100mm in order to insure that items daily utility can be printed.
  6. The capacity to print a full set of parts for a complete replica of itself within 10 days unattended save for clearing no more than one printer head jam.
  7. The ability to print autonomously without a PC attached.
  8. Uses no more than 60 watts of electrical power.

Grand Personal Manufacturing Prize of $80,000.00 to be awarded on 12/31/2015:

  1. That the cost of the material used for printing does not exceed $4/kilogram.
  2. The capacity to print a full set of parts for a complete replica of itself within 7 days, including the time for reloading, and clearing of printer head jams.3
  3. Maintain a total materials and parts cost under $200 and that 90% of the volume of the printer parts be printed.4
  4. Participating teams are expected to regularly publish and make available their technology on an ongoing basis. All technology developed by participating teams becomes open source under a GPL or BSD license. Therefore, the winning team will have to have published at least some of their innovations more than 12 months before the deadline.
  1. Print beds are flat surfaces onto which parts are printed. []
  2. Print beds are not necessarily a permanent part of the printer and are not figured into either the cost or the volume requirements of a printer. []
  3. According to the article it currently takes approximately 21 days with 90% of the time requiring human involvement. []
  4. Plastics such as HDPE and Polypropylene, of which millions of tons exist as waste matter, may be suitable candidates, and recycling of such waste material would be viewed favorably by the judging panel. []

MakerBot Cupcake CNC print resolution

Some people have asked me about the MakerBot’s print resolution.  Although this information can be found on the MakerBot wiki, there’s no harm in disseminating this data. 1  Before I get into some of the technical stuff, let me just say this – the print resolution is pretty freaking good for a $750 DIY robot and it will give a $15,000 commercial printer a run for it’s money.

As a printer that can create objects in three dimensions the normal two-dimensional printer resolution jargon of “DPI” or “dots per inch” doesn’t mean much.  The printing resolution for the X/Y axes is 0.085mm and the resolution for the Z axis is 3.125 microns.  Most of the time you’re going to have a Z axis resolution of about 1/3 of a millimeter.  If you print with layers much smaller than that it will take forever to print without a huge increase in quality.

Or, to put it another way…  if you were to hand me two objects one printed on a MakerBot and one printed on a commercial printer, I’m going to ask you why the heck one of them costs $14,000 more than the other.  I’ve printed some pretty intricate and detailed stuff on my MakerBot.  As I tune it I hope to improve it even more.

  1. If you haven’t poked around the website, I highly recommend it.  There’s a lot of information about the Cupcake CNC, RepRap, fused deposition modeling, robots, and all sorts of stuff. []

Printed Pulleys Assembled!

I’ve just take the first step to building my MakerBot!  Admittedly, two of the bearings were already in the printed pulleys, but that’s just not the point.  I’ve taken a material step towards building it!  Huzzah!

Printed pulleys assembled!

Printed pulleys assembled!

Oh, and I don’t think I was supposed to have a pack of 8 extra bearings.

No, no, I’m supposed to have these 8 bearings.  I suppose it would help if I read the directions.  (I’m just so used to grabbing things and tossing them together and expecting them to work.  I guess it’s a little more complicated than that when you’re building a robot, eh?)