Tag Archives: profileinator

ProfileMaker v3.0

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It’s online and ready for testing.  I would appreciate the help of any beta testers.  Here’s what you need to play:

  • A Thing-O-Matic with a MK6 Stepstruder
  • Ideally you have filament in 1.75mm and 3mm diameters and in both ABS and PLA
  • A fair amount of patience, a willingness to print off some test objects with a variety of profiles, and the ability to summarize your findings for me

To entice you, here’s what v3.0 can do right now:

  • Provide good settings for your Thing-O-Matic MK6 Stepstruder for ABS or PLA in 1.75mm or 3mm diameters running a Heated Build Platform or Automated Build Platform
  • Allow you to specify the gear diameter, gear swell, and feed rate
  • Allow you to generate a full profile based on any stock Thing-O-Matic profile – along with the solidity/fill ratio
  • E-mail you the finished profile as a zip file

I’m still struggling with the math required for a DC motor extruder.  However, as soon as I get that sorted out, I look forward to updating this web app to provide Cupcake and Thing-O-Matic MK5 DC motor calculations and profiles as well.

So!  Do you have what it takes?

ProfileMaker Version 2.0 is coming!

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A few cosmetic details to work out yet…  but I’m almost ready to launch the second version of my ProfileMaker.  I released the first version late last night.

I’d like to think that I’ve increased the number of options while still keeping a slim and intuitive user interface.  I would really appreciate any comments, criticisms, or questions you may have.

ProfileMaker thoughts…

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Looking at Dave’s Profileinator seems really well suited to a stepper extruder.  However, he also suggests adding a “Flow Fudge Factor.”  I just use this set to 1.0, so I’m not sure if I’m using it correctly.

Flow Fudge Factor: I have to enter 1.0 into the flow rate to get 2.0 RPMs on the extruder.. I got tired of doing this math so I added flow fudge factor and set it to 0.5. This doesn’t change the volume calculations – it just modifies the flow rate on the table. If you have a MK4/MK5 extruder with a DC motor, start this at 127.5 to get the PWM value to use

In any case, it looks like by multiplying it by 127.5 you can get the required flowrate for a DC motor.  In printing with a DC motor, I never wanted to drop the speed below 255, because the DC motor had such a small range of speeds.  I could print between about 230 – 255.  Given this, I can understand why so many others, probably using a DC motor, would rather pick their flowrate as 255 and then determine the proper feedrates.

Cross-Platform Profileinator Web App

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Some of this write up is over at Thingiverse and some of it is at the end of the ProfileMaker page.

Dave Durant’s program for solving for flowrate is really incredibly helpful.  It is truly a shame that it isn’t more widely used.  I think part of the problem might have been people were intimidated by all the buttons and part of the problem was that it was a Windows only application.  There has since been a port to Java, but that’s not as convenient as a truly web based version.

I’ve hard coded the most common options, but fully intend to bring them back later as advanced options.  For now I just wanted to whip something together to help people out and show them just how easy calibration can really be.  Give it a shot.  If you haven’t printed at 0.2mm layers before, give it a whirl!

I’m really really looking forward to being able to enter values into Skeinforge from my cell phone.

Your suggestions, comments, questions, criticism, e-mails, etc are all welcome and invited.

 

Creating an Online Profileinator

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I’m always juggling multiple projects – that seems to be the mark of a Maker and/or a Maker with ADD. 1  I’m looking to tinker with a clockwork spider, an open source disc shooter, possibly an open source shooter compatible with Nerf darts, and now…  I’d like to create a web app that aids in the calculation of good profile settings.

I’ve downloaded a bunch of different Thing-O-Matic, Cupcake, PWM and RMP calculators off of Thingiverse and am tinkering with them to get a better understanding of how they run these calculations. 2  Once I understand these, I’d like to make a very simple front end for these calculations.

If you have a good idea of how these things work, please leave a comment or shoot me an e-mail through the contact form.  Thanks!

  1. Which, in my experience, might just be a redundant statement [↩]
  2. I’ve put out the call to Dave Durant to help me get a better grasp on these calculations… [↩]