Yay!

[pdrpiechart data=”Yes. Ill even donate a dinosaur. Or laser.=27|Only if they promise to make him blog LESS. =4|No freaking way. I hate that guy.=2″]

As you may have heard, I have finally worn down the resolve of MakerBot Industries.  They’ve agreed to hire me to blog for them1  The negotiations were long and grueling, with tough concessions on both sides.

I promised to stop hanging around outside the BotCave, move back to California, and blog less.  In exchange, Bre promised to drop the restraining order.  This is really a win-win for everyone!

  1. Suckers!  I would have paid them to do it!  THANK GOD no one reads this blog… []

Maybe you guys can help

My recent post about We Alone On Earth’s MakerBot woes (and some solutions!) caught the attention of some people on Twitter, including Tim freaking O’Reilly.  As in Make Magazine, Maker Faire Tim O’Reilly.

Guys, if you have any sway with MakerBot Industries, tell them to hire me to blog for them already.  :)

Poll dancing

[pdrpiechart data=”Yes. Ill even donate a dinosaur. Or laser.=25|Only if they promise to make him blog LESS. =3|No freaking way. I hate that guy.=1″]

96% of people polled want MakerBot to hire me to blog for them.  4% hate me and would rather have a sharp poke in the eye than read another word I’ve written.  Oh well, you can’t live your life without controversy.

I’m leaving this poll open until MakerBot hires me, so we should all just get used to it.  :)

Google Maps – a stalker’s best friend

It gets cold in NY at night

It gets cold in NY at night

Ah, Google, you always know how to build an online tool that straddles the line between helpful and creepy.  Streetview plus Google Maps?  You are truly mana from heaven for stalkers.1

So.  It gets kinda cold outside at night.  I forgot to bring a sleeping bag, so I’ll just crouch down into a little ball, huddled over this laptop for light and warmth. 2  That Penke truck has moved since the Google van took that picture, so there’s not much of a wind break.

You guys going to let blog for you, or what?

Could I at least get a tour of the BotCave?

  1. Not that I know anything about stalkers.  Because I don’t. []
  2. A modern day hobo-caveman.  Robo-caveman?  Scrawling my dreams on the internet walls. []

Counter proposal for MakerBot Industries

Sometimes you just need to turn a problem on it’s head.  I see that’s it been over a week since I submitted my job application1

So, here’s my counter proposal – I will continue to blog incessantly UNTIL you hire me!  Ha – and you thought it was going to be irritating to have me camp out outside, not showering, and stinking up the joint.2 Just wait until I clog up the RSS feed with every bit of nonsense I can dream up. 3

  1. That’s right, I stayed up until 1:27am on Wednesday morning writing it, overslept, and was late to a meeting the following morning…  Worth every moment. []
  2. You see, I’m not above harrassment. []
  3. For those astute readers, you’ll notice I actually added a new category to this blog.  Some posts are now categorized as “Random nonsense.” []

An honorary Duggar

Nophead’s Mendel1 has produced 15 sets of Mendel parts, and is hard at work on it’s 16th!!!  My understanding is that it would take about 60 hours to print a full set of Mendel parts.  I have to admire anyone who prints up Mendel/Mini-Mendel parts because of the amount of dedication it would take to do so.  After spending 90 hours2 printing something, I don’t know that I could part with it.

My point is that we really have guys like Nophead, Spacexula, and Cyrozap3 to thank for cranking out parts and pushing replication forward.

I hereby bestow upon you gentlemen the Duggar medal of continuous replication.

  1. I don’t know if he’s named it yet – so I’ll call it Anna until he corrects me. []
  2. I’m just assuming it would take me 50% longer since I don’t know what I’m doing… []
  3. Dude, I realized yesterday I’ve been misspelling your name.  I’ll go back through and fix that – sorry! []

MakerBot woes

Building my MakerBot and getting it printing reliably was challenging, but totally doable by a technical novice such as myself.  I have lots of people on the MakerBot Operators group to thank for their patience and help in getting my MakerBot online. 1  Looking back, I spent about a month building and then calibrating my ‘bot. 2

It’s easy for me to forget that first month of occasional frustrations and triumphant victories, now that I’ve been printing successfully for more than eight months.  It actually makes me a little sad when I read people writing about their own frustrations and how they’re ready to throw in the towel.  The most recent example was noobcake getting frustrated with her ‘bot and getting ready to sell it off in parts.  Thankfully, Spacexula swooped in to help her out.

This brings me to We Alone On Earth‘s recent post.  WAOE are a group of introspective, philosophically and technologically minded twenty-somethings.  To give you you an idea of their frustration with their ‘bot, the post was entitled, “MakerBot: not very much fun at the moment (caveat emptor)”  Yikes. 3  I realize that WAOE has revised their original post several times since the original publishing date – but they have a lot of legitimate concerns.

WAOE list off seven problems with the MakerBot.  I’m not going to refute these points – but rather offer another perspective on them.  After several updates, WAOE offer additional comments, I’ll include them here in “[]”.

  1. The PTFE is prone to melting.  [WAOE expects the new MK5 Plastruder will resolve this issue]. I have never heard of a PTFE barrier melting.  I’ve heard of them deforming from a blockage and had one develop a clog which I had to remove.  Several people have purchased MakerGear PEEK replacements – but these are far from necessary.  I clogged my first barrier once, cleared it, clogged it again, and am now using a slice of it as an insulating washer.
  2. Inexplicable printing behavior due to noise.  [WAOE fixed this issue by twisting wires and installing a resistor]. I’ve never had this problem, but I know others have.  Like WAOE, I’ve heard of people fixing these issues by twisting wires, using resistors, or ferrite beads.  Perhaps my workstation has less electronic noise, but I haven’t had to do any of these things.  Then again, perhaps my prints suffer from a certain degree of noise?
  3. Printing large objects is hard without a heated build plate.  [WAOE notes this isn’t an issue if you’re good at soldering]. Totally true for ABS, but not PLA.4  However, this is really a problem with the print media – not with the printer, right?  ABS will warp as it cools, unfortunate but true.  I’ve had less warping problems in warm weather or during with a second print – basically when the build platform is already warmed up.  Zaggo’s printruder is one of the largest things I’ve printed.  Interestingly, his design takes into account that certain parts are expected to warp. 5  Or check out Clothbot’s train track – it was designed with a lattice/correlated bottom to prevent warp problems.  Plastic warps – but with careful and thoughtful designing, this shouldn’t be a limitation.
  4. The heated build platform is difficult to build and requires a relay kit. [WAOE notes this isn’t an issue if you’re good at soldering]. I can’t dispute either point.  I just got both and haven’t had a chance to assemble them yet.  I’m assuming the heated build platform, which requires SMT soldering, will be challenging.  Frankly, fear of SMT soldering was the big reason why I didn’t jump into buying a MakerBot sooner. 6  The MakerBot HBP is just one option for a heated platform – there’s several others out there.  Don’t like SMT soldering?  Try out Rick’s platform over at MakerGear.  More into DIY?  Well, use the plans posted for any of several other variations.  As for the relay kit – it’s not a requirement – but it will prevent MOFSETs from burning out on your extruder motherboard7
  5. Calibrating Skeinforge is hard.  [WAOE notes this is still an issue]. I like to use the word, “challenging.”  A better way to look at MakerBot calibration is that you get out of it what you put into it.  I have my MakerBot tuned to the point that I get reasonably good looking durable parts.  Sure, I could spend more time and get even better looking parts.  However, once I got it printing reliably I was much more interested in printing new things than refining the printing process.  I’ll get around to improving the print quality even more – but I’m having too much fun right now.
  6. The Plastruder MK4 feed system is unreliable. [WAOE expects the new MK5 Plastruder will resolve this issue]. Getting the tension on the MK4 idler wheel is just one of those aspects of my MakerBot I had to experiment with and get just right.  I’ve been printing reliably for eight months using the same idler wheel and gear.  With proper maintenance, flossing the extruder, and clearing chips out of the extruder the current setup is serving me well.
  7. The threaded rods are of poor quality. [WAOE are getting new threaded rods, which should fix their problem.]. Of my four threaded rods, one is definitely warped and two have very minor warps.  By experimenting, rotating them just so, and printing a few wobble arrestors I’ve eliminated most of these issues.  You can definitely get more expensive and straighter threaded rods and improve your build quality.

A MakerBot Cupcake CNC kit is not for everyone – but the kit can be build and operated by anyone who is willing to invest the time to do so.  It is a cheap, hackable machine that is literally going to be just as useful as you make it.  Want less warpage, higher resolution, more reliable extrusion?  You can buy an upgrade, build one from their plans, or design your own solution. 8  Want a CNC mill, CNC pencil, or CNC music box?  Design the very first one!  Then again, you don’t have to do any of these things.

A MakerBot kit is just a platform for your creativity.  It’s just that big. 9

As for you, WAOE, if you want some help – drop me a line!

  1. If I had an acceptance speech, I’d go on and on while the music played. []
  2. My first successful print was on 12/31/2009. []
  3. Don’t get me wrong – I love my MakerBot, but I readily acknowledge its limitations. []
  4. From what I heard.  :)  []
  5. It was designed before availability or widespread use of heated build platforms. []
  6. Well, that and a little thing called “money.” []
  7. Did I get that part right? []
  8. I haven’t installed a single non-printed upgrade. []
  9. Or that small.  :)  []

Sonic Screwdriver – first draft

Sonic screwdriver, first draft

Sonic screwdriver, first draft

To the right is a first draft print of my latest designs for the sonic screwdriver.  It’s next to a USB cable for scale and perspective.  There are several things I need to fix:

  • It’s too small.  I was guesstimating the scale based upon the size of hand holding the sonic screwdriver in one of the photos I saw.
  • Too much warpage.  I need to build my heated build platform.  :)  I’ve got my SMT1 soldering Toolkit, now I just need a hotplate.
  • Better connectors.  The connectors I designed are adequate, but not that great.  They need to be much larger to ensure a proper grip between parts.
  • Fix a connector.  I have a hex connector on one piece and a 16-sided connector on another.  That’s not going to work.
  • Consider changing the fit.  Some parts have a 0.25mm clearance on all sides between the male and female connections.  Other parts have a 0.5mm clearance instead.  I tried both on different sections so I could test the fit.  The 0.25mm clearance on all sides is fine for some parts, but other parts could use a little more wiggle room.
  • Change the thickness.  My earlier draft was a whopping 0.5mm thick all around.  I printed these parts at varying thickness to test their durability, flexibility, conserve plastic, and maximize internal space for future electronics.  A 1mm thickness seems to be the most optimal mix.

I’ve posted my sonic screwdriver designs to Thingiverse for people to tinker with and, hopefully, improve.  I would sincerely appreciate any help anyone can provide when it comes to designing the upper half of the sonic screwdriver – especially the moving parts.

  1. surface mount technology []