Practical 3D Printing for Everyone

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3D printing can sometimes get a bad rap.  At first people are excited by the possibilities, then after printing a few trinkets the novelty can really start to wear off.  However, our 3D printers have become an absolutely critical part of our home repairs.

We have printed literally dozens and dozens of things in and around our home.  As of the time I’m editing this post, we’re up to 82 things so far!  The vast majority of these are completely bespoke custom creations, with a few things that are printed from Thingiverse or mashups with things from Thingiverse.

My proposed Maker Faire Bay Area 2018 Presentation submission is for a presentation that discusses:

  1. Practical things everyone can 3D print for their own home
    1. Repairs
    2. Improvements
    3. Other useful things
  2. 3D Printing with Family and Friends
    1. Specifying a purpose (“Honey, can you make me something that…”)
    2. Specifying dimensions and purpose (“I need something that will…”)
    3. Simple techniques for creating replacement parts (using good reference photos, GIMP, Inkscape, and OpenSCAD)
  3. 3D Design with Family and Friends
    1. Photographs
    2. Sketches
    3. TinkerCAD and Sketchup
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Hacked Tap Light Enclosure

Just seeing a post and pile of code about a project isn’t always that interesting.  The nifty thing about this project is also one of the problems.  They’re cosmetically identical – so you can only tell which one you’ve got by activating it.  :)

I couldn’t be more pleased with the way this project came out.  I basically took my daughter’s setup based off an Adafruit Circuit Playground, built a more specialized (and louder!) version into a breadboard using an Adafruit Trinket, and then ported the entire design into an ATTiny85.  The only thing I would change about it would be to add a socket for the ATTiny to make it easier to modify down the line.

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Cheapest Easiest Easy Button Hack EVER

But... could it be even EASIER?!

But… could it be even EASIER?!

I’ve always liked the idea of the Staples Easy Button.  Not so much a button that says “That was easy,” but the idea of having an enormous button on my desktop that would do… anything at all.  Official “Staples Easy Buttons” used to sell for about $20 and are now only about $7.  But, this is still a lot to pay for a big button that I’d want to gut anyhow.  Recently I figured out a way to build a big useful button, very inexpensively.

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The secret sauce is … a tap light!  You can buy a pack of 4 big (10cm diameter) tap lights for under $4 and they’ll ship free as a “Prime add-on.”  For less than $1 each, you get a three AA battery holder, toggle on/off switch, a bright LED, all neatly organized into a big plastic button.  This button also has another “feature” which is missing from many other pricier options.  The dome over the light is white – which means you can put any color LED or, as I did, an Adafruit Neopixel inside and the dome will change color accordingly!

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Here are some pictures of the disassembled tap light so you can see if it would work for you.  I had originally bought these so that I could put a light right next to my newest 3D printer.123

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There’s actually quite a bit of room inside the tap light for a small project.  I was able to pack a Neopixel, a small buzzer, an ATTiny85, and a rat’s nest of wires.  I expect this project to take a lot of abuse at Maker Faire, so I applied a liberal amount of hot glue inside to hold the wires down and out of the path of the springs, switch, case, and the likely path of the button dome.

Once reassembled, there really isn’t any way to tell the button was hacked.  It looks identical to three other tap lights.  I just love that I was able to make use of the battery holder and existing switch inside the project.  The 4.5V supplied by the batteries is perfect for powering my ATTiny85 and lone Neopixel.  If you’ve got a junk drawer, you could probably build something very similar for about $2-3.4 As it is, I “splurged” by using $1 worth of Neopixel because I was being lazy and didn’t want to either wire up three sets of LED’s or track down three resistors to go with an RGB LED.  Even so, this is an incredibly cost-effective project enclosure.

15 Second Timer-Buzzer

15 Second Timer-Buzzer

In case it’s of interest to you, this project is the newest iteration of our 15 Second Timer-Buzzer from my daughter’s 15 Second Drawings project for Maker Faire Bay Area 2017.  The prior version used an Adafruit Circuit Playground, a 100mm Red Button, and a LiPo battery and probably cost around $40 or so. 5

All of the code is on Github. Basically, the buzzer flashes amber three times with a very short tone in between flashes, then turns green for 14 seconds, amber for one more second, and then turns red and buzzes angrily to let you know time is up.  I had written most of the code to work on an ATTiny45… until the code ballooned to a whopping 4560 bytes and I had to switch to an ATTiny85.6 If I had to build this over again, I’d solder in an 8-pin DIP socket for the ATTiny rather than mutilating the chip and hot gluing it directly to the inside.  ;)

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  1. I have a power strip next to it, but it’s fully utilized, I only need a little bit of light sometimes, and I was getting tired of holding a flashlight on it at night []
  2. In my tradition of naming my 3D printers after characters from Futurama, my Monoprice Mini Delta is named “Roberto.” []
  3. My prior 3D printers are Bender the MakerBot Cupcake CNC, Flexo the MakerBot Thing-O-Matic, and HedonismBot the Replicator 1 Dual []
  4. I figure about $1 for an ATTiny85 and $1 for the button.  Most people can find a way to scrounge an RGB LED or a few different LED’s, an old buzzer or piezoelectric disc, and some bits of wire []
  5. Not counting the gelato we ate, of course []
  6. What a waste!!! []

Maker Faire 2018: The Wandering Artists – 15 Second Drawings

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My daughter and I are super excited about our Maker Faire project this year.  Last year she brought her “15 Second Drawing Challenge” project to Benicia Mini Maker Faire and Maker Faire Bay Area.

Her project was so much fun that when she invited me to team up and take the show on the road, I jumped at the chance.  This year we’re bringing a new and improved timer/buzzer hacked together from a cheap tap-light and a pop-up table/booth.

We’re taking photos of the build process and will post them along with tutorials, parts lists, and source code for everything.  Here’s everything you need to know to build a cheap timer-buzzer out of a tap light.

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Maker Faire 2017 How to Make a Vacuum Former Presentation Slides


In case you missed me at Maker Faire Bay Area 2017 this year, here are my slides!  Don’t forget to check out all the blog posts with even more detail and pictures.  You can find all the links, including to the 3D printable files, below.

Bucket Vacuum Former
  1. How to Make a Vacuum Former
  2. How to Use a Vacuum Former
  3. Vacuum Former – Things to Form
  4. Vacuum Former – Ideas to Improve Vacuum Former
  5. Maker Faire 2017 How to Make a Vacuum Former Presentation Slides
  6. Vacuum Forming an Arc Reactor
  7. Maker Faire Application: Vacuum Forming Workshop