Author: Maker Block

Men just don’t understand…

So, let’s say I was a tinkerer1 and you told me that you could show me a robot that could make things out of plastic that I would normally have to cobble together out of junk.  I would say that is awesome.

During the most recent Ask An Engineer Woz was2 talking about her knitting machine.  LIGHT BULB.

Honey!  Honey!  Guess what?!   Did you know there are such things as KNITTING MACHINES!?!  I mean, ROBOTS that would do all that tedious knitting FOR you!  We could just program it and it would just make stuff for us!  Isn’t this awesome?!  <Wait for squeals of glee>

.

..

…

Apparently there’s something about the act of knitting that is considered productive.  I don’t know.  I’m not convinced.

Isn’t humankind just all leading up to the point that we’re all like the Jetsons and I have a robot at work that pushes the single button for me.3 And jetpacks.  Can’t forget the jetpacks.

Where was I?

Oh, knitting robots.  Okay, here’s the thing – I may not be interested in knitting, but a knitting robot interests me. 4 5  I am not interested in knitting something myself any more than I am interested in actually building something layer by layer with a hot glue gun that shoots molten ABS. 6  But, I am interested in having plastic stuff just as I’m interested in having clothing.

Heck, if I had a super big and super fast knitting robot, I’d probably try to weave paper or cardboard into clothing and then wear it and then try to recycle it into something else. 789 1011

Also, this is what I believe a knitting robot would look like:

  1. which I am [↩]
  2. Was she? [↩]
  3. Reminds me of an old joke about a man and a dog and a data center.  Supposedly you only need one of each to run a data center.  The man to feed the dog and the dog to make sure the man doesn’t touch any buttons. [↩]
  4. Then again, a robot anything interest me. [↩]
  5. A robot carrot, you say?  Tell me more! [↩]
  6. I take that back.  Now that I think about it, a molten plastic gun might be kinda cool.  Bad analogy.  That’s not the point. [↩]
  7. And, I’d be all, *clap* *clap* Knitting Robot!  OoooooooooHHHhhhhhh Knitting Roooooobot!  Knit me a pony Knitting Robot. [↩]
  8. That pony doesn’t look happy enough.  Destroy that pony Knitting Robot.  Make me a HAPPY pony! [↩]
  9. Oh, this one is too happy.  Destroy this pony Knitting Robot.  Knitting Robot…  destroy all ponies. [↩]
  10. Knitting Robot, are you crying? [↩]
  11. Thanks to Dna for the link! [↩]

I had a dream last night…

And, it isn’t the first time.  I was going into excruciating detail about calculating and calibrating a good Skeinforge profile.  Well, we can use a thread thickness of such-and-such, a layer height of such and such, oh, and what plastic are you using?

Admittedly, just before bed I had chatted with several MakerBot/RepRap guys and was tinkering with ProfileMaker v3.0, so math and SCIENCE must have been dominating my thoughts.

Love the smell of burning wood in the morning…

I just added a Relay Board Mounting Kit to my Cupcake.  It’s been a few months since I’ve assembled something from a laser cut kit, so having that now-familiar smell of burnt wood, ash, and singed adhesive…  Ah!  That takes me back to when I first assembled my Cupcake!

Anyhow, up until this morning1 my Relay Board was hanging off the side of my Cupcake by the very wires it was connected to.  In order to prevent it from shorting anything I had wrapped it in the anti-static plastic my circuit boards came in and then used electrical tape to seal it all up.  Not the best way to do things and certainly enough to prove the world at large that I’m NOT an electrical engineer…2

  1. It’s very very early or very very late, depending upon your perspective [↩]
  2. Like I had trouble convincing people before… [↩]

ProfileMaker v3.0

It’s online and ready for testing.  I would appreciate the help of any beta testers.  Here’s what you need to play:

  • A Thing-O-Matic with a MK6 Stepstruder
  • Ideally you have filament in 1.75mm and 3mm diameters and in both ABS and PLA
  • A fair amount of patience, a willingness to print off some test objects with a variety of profiles, and the ability to summarize your findings for me

To entice you, here’s what v3.0 can do right now:

  • Provide good settings for your Thing-O-Matic MK6 Stepstruder for ABS or PLA in 1.75mm or 3mm diameters running a Heated Build Platform or Automated Build Platform
  • Allow you to specify the gear diameter, gear swell, and feed rate
  • Allow you to generate a full profile based on any stock Thing-O-Matic profile – along with the solidity/fill ratio
  • E-mail you the finished profile as a zip file

I’m still struggling with the math required for a DC motor extruder.  However, as soon as I get that sorted out, I look forward to updating this web app to provide Cupcake and Thing-O-Matic MK5 DC motor calculations and profiles as well.

So!  Do you have what it takes?

I should really take that poll down now…

I ran a poll recently asking for input on the following:

  • Work for PLA as well as ABS (5 votes)
  • Work for DC motors as well as Stepper motors (2 votes)
  • Work for 1.75mm filament as well (2 votes)
  • E-mail myself the results
  • Ability to change the feedrate (2 votes)
  • Ability to manually change the filament diameter (1 vote)
  • Ability to manually change the gear diameter
  • Ability to obtain multiple settings
  • Ability to include a “fudge” factor
  • Ability to manually change the gear swell
  • Nothing! I love it as is!
  • Meh.

I’m in the process of testing my ProfileMaker v3.0 – and it’s got ALL of the above features except the DC motor stuff. 1  If you’re interested in testing it out, let me know by sending an e-mail or leaving a comment.

  1. And, the “Meh.” too. [↩]

How not to ask for tech support

DISCLAIMER:  This has nothing to do with MakerBot, MakerBlock, or anything you see on this site.  This is me venting my frustration at a user of a totally totally different website that has nothing to do with awesome cool robots.1

“Oh, yeah, you know, it’s just not working for me.”

Great.  Thanks for that.  I don’t know what you tried or how.  Did you take your computer out of the box it came in?  Is there a keyboard?  Plug your computer in?  Take the sheet off of your monitor?  Are you wearing a blindfold?  Is your hair too long and obscuring your vision?  Do you have an internet connection?  Are you surfing from your phone, a laptop, desktop?  Could you bring the web page up?  Is the program too slow or are you not able to use it at all?  What happens when you try to use it?

  1. But, damn, I sure wish it did have something to do with awesome cool robots! [↩]

Another interesting project – Tater Tot Gun

This is a project I stumbled across a few years ago.  It’s a “Tater Tot Gun” – a pneumatic gun which uses a small bike pump to pressurize a chamber and hold a semi-rigid diaphragm in place.  When the chamber is very slightly decompressed, the diaphragm falls out of place releasing all of the pressure and accelerating your projectile.  Apparently it’s capable of more than 350 ft/s versus 1000 ft/s for an actual firearm. If this project at all interests you, definitely check out the two or three different models he describes.

Bottom line:  it’s crazy dangerous.  So, naturally, I bought two mini-bike pumps.  I not going to be completing this any time soon. 1

  1. I bought those bike pumps about three years ago… [↩]

I would like to thank my agent…

…the Hollywood foreign press…

Actually, huge thanks to Dave Durant for the math and answering questions, Renosis for exhaustive testing and feedback.  Thanks also to all of the other beta testers of whom there are too many to name.  Um, they’re playing the music,…  uh, uh, Honey – we did it!  Um…  Free Tibet!  and… um…  I’m King of the World1 !!!

—

In seriousness, since the launch of the first ProfileMaker v1.0 less than a week ago there have been 152 profile settings generated and the beta testers generated 270 profile settings through ProfileMaker v2.0.  Version 2.0 incorporates many of the things mentioned in the recent poll. 2  Here are some of those improvements:

  • ABS as well as PLA
  • Works with 1.75 and 3mm or any filament diameter you choose
  • Ability to change the feedrate, the mysterious gear swell, and gear diameter

I’ve already begun work on ProfileMaker 3.0.  If you want to help as a beta tester, or get the math involved, or want to help kick the tires of the user interface please drop me a line or leave a comment.

  1. of web based 3D printing calculators that solve for flowrate for stepper extruders [↩]
  2. Still active as of right now – but get your votes in if you want to let your voice be heard [↩]