Slow Progress…

… is still progress.

I designed a planetary gear assembly, more to see whether parts this small would even turn out than to actually make a working component.  The gears are about 3 mm thick, but half of that is the larger part.  I forgot that you can’t have a two-level gear mesh against another identical gear, so these didn’t move at all.

A test planetary gear assembly

I reprinted the parts, this time increasing the center hole size and also removing the teeth off the larger side.  It kinda works, but it’s very finnicky.  This might be a side effect of these gears being very thin and the teeth very small.  I think it’s probably worth sacrificing gear ratio in favor of larger, more consistent teeth.

Small improvements

The OpenSCAD code is a mess, lots of vestigial code remains, lots of non-working parts are commented out, and it all just needs more comments in general.  I hate looking at it.  But, as one of my favorite memes goes…

I mean, he’s got a point
DIY Lightsaber Build
  1. TwistSabers
  2. DIY Lightsaber Thoughts
  3. Wait, haven’t I worked on this before?!
  4. Considering the design elements of a DIY light saber
  5. More Musings on Lightsabers, Mechanical Components
  6. Slow Progress…
  7. Capstan Drives as alternatives to Planetary Gears?

Cross-Platform Profileinator Web App

Some of this write up is over at Thingiverse and some of it is at the end of the ProfileMaker page.

Dave Durant’s program for solving for flowrate is really incredibly helpful.  It is truly a shame that it isn’t more widely used.  I think part of the problem might have been people were intimidated by all the buttons and part of the problem was that it was a Windows only application.  There has since been a port to Java, but that’s not as convenient as a truly web based version.

I’ve hard coded the most common options, but fully intend to bring them back later as advanced options.  For now I just wanted to whip something together to help people out and show them just how easy calibration can really be.  Give it a shot.  If you haven’t printed at 0.2mm layers before, give it a whirl!

I’m really really looking forward to being able to enter values into Skeinforge from my cell phone.

Your suggestions, comments, questions, criticism, e-mails, etc are all welcome and invited.